Overall Equipment Effectiveness with SAP MII in Practice

Overall Equipment Effectiveness in der Life Science Industry (Packing)

Objective

  • Production-based controlling via KPI monitoring
  • Personalized real-time dashboards for support of LEAN manufacturing

Initial Situation

  • No transparency for LEAN teams in production

Connected Systems

  • PAS-x

MES Functionalities

  • KPI calculation
  • Process cockpit
  • OEE

Main Customer Benefit

  • Improved process understanding with intuitive real-time dashboards
  • Long-term process optimization through trend information
  • Decision support through aggregated information


Overall Equipment Effectiveness in Toolbuilding/Components (Serial production)

Objective

  • Reduction of malfunction periods, rigging times and cycle times
  • Increased efficiency in order processing
  • Fast, secure and reliable data exchange between SAP and production

Initial Situation

  • Replacement PDA, Implementation of MDA
  • Key parameter system as a basis for an increase in productivity

Connected Systems

  • SAP
  • 15 rotary machines via OPC Server

MES Functionalities

  • KPI monitoring based on several dashboards
    (Total plant effectiveness / machine, Display of utilization ratio / shift)

Main Customer Benefit

  • Productivity increase through plant efficiency and utilization controlling
  • Improved cost and order transparency with real-time uploads