Machine Data Acquisition with SAP MII in Practice

TH MDE Best Practice in Automotive Industry (Foil production)

Objective

  • utomated exchange of order and quality data between machines, PDA and SAP ERP via SAP MII

Initial Situation

  • Numerous sub-systems and manual solutionsen

Connected Systemse

  • Siemens WinCC
  • SAP 4.7
  • 6 plant systems

MES MES Functionalities

  • Download of work orders and their respective parameters/recipes in Win CC
  • Machine and production data acquisition
  • Logging and monitoring of quality data

Main Customer Benefit

  • Process optimization by automated order transfer
  • Improved reactivity of production staff by real-time monitoring of the production process
  • Reduced manual effort with integrated production data acquisition
  • Synchronization of planning and manufacturing level

Outlook

  • Connection of additional machines on the site
  • Roll-out to other plants within the corporation


TH MDE Best Practice in Plastics industry / SME (Foil production)

Objective

  • Production control with SAP
  • Replacement of the existing PDA
  • PDA data collection in SAP directly on site (machine connection through SAP MII)
  • Visualization of plant status

Initial Situation

  • Production data acquisition through sub-system with SAP connection

Connected Systems

  • OPC server
  • SAP ERP
  • Connection of 28 plastic foil machines

MES Functionalities

  • Machine and production data acquisition
  • Automated exchange of order and quality data between plants and SAP ERP
  • Visualization of plant status through signal lamps
  • Direct triggering of events in quality control or in maintenance departments

Main Customer Benefit

  • Improved reactivity of production staff by real-time monitoring of the production process
  • Reduced manual effort with integrated production data acquisition
  • Automated confirmation to SAP ERP