Electronic Work Instruction incl. Quality Management with SAP MII in Practice

TH EWI Best Practice incl. QM in Chemical Industry (Continuous process and Batch Process)

Objective

"Smart MES" implementation:

• Independent of SAP, no double data storage
• Electronic Work Instruction, EBR
• OEE calculation
• MDA/PDA

Initial Situation

• Green Field Project: New production plant

Connected Systems

• SAP
• RAPID Enterprise historian
• Packaging lines
• Logistic Execution system
• Siemens PCS7 / Simatic batch

MES Functionalities

• Download and processing of process orders in SAP MII
• Electronic Work Instruction with integrated QM process
• Generation of Electronic Batch Record, performance record
• Machine and production data acquisition
• Key parameter monitoring (OEE)

Main Customer Benefit

• Reduced manual effort with electronic / paperless order processing, intuitive web interface
• Prevention of incorrect entries in quality-critical processes (integrated quality management)
• Integration of SOPs and print-out from the process
• Independent of SAP (buffering of data and processes) and no redundant data management
• Production-based controlling through real-time key figure visualization (OEE)
• Standard and ad-hoc reports for process optimization
• Standard und Ad-hoc Reports für Prozessoptimierung